Use Additive Manufacturing to create a custom PCB enclosure.

Use 3D printing for no tooling costs, and few design constraints when manufacturing your custom electronics enclosures.

Upload a 3D file
Custom 3D printed PCB enclosures for electronics, including MIDI splitter and Pocket Operator cases made with SLS PA12 nylon.

Custom PCB enclosure manufacturing

By 3D printing your custom electronics enclosures, you can create a finished product experience for your hardware. Manufacturing with 3D People means you can have injection moulded quality parts without the tooling costs, minimum order quantities and design restrictions.

Why businesses choose additive manufacturing

  • No tooling costs:

    1, 10 or 1000+ parts with no start-up costs. Unlike traditional manufacturing, we require no set-up costs to 3D print your part

  • No min quantity:

    Use our 3D printers to produce a 1 off prototype or a batch run of parts, there is no minimum order quantity required.

  • Design freedom:

    Use design features impossible in traditional manufacturing. Modify the design of your product between orders.

  • Finishes available:

    Take advantage of our Vibro-polishing, Black Dye & Colour Dye services for durable high end finishes.

  • Watertight components:

    Manufacture watertight PCB enclosures that can pass IP ratings using our Vapour Smooth finishing.

  • Durable materials:

    PA12 nylon will create a robust case easily capable of protecting your electronics.

Case studies

Custom white nylon 3D printed Pocket Operator enclosure with integrated buttons for portable electronic music device.

Teenage Engineering Pocket Operators are Ultra-portable groove boxes. Their unique style features an open PCB design that you can use without any enclosure. However, there is a large fan-base that still wants to protect their beat machines from damage. That’s why our customer teamed up with us to create a custom PCB enclosure to sell.

See case study
Stack of black 3D printed MarineGuard enclosures made with SLS nylon, showcasing high-volume custom PCB case production for marine electronics

When installing a security system on a yacht, bespoke solutions are often required for each vessel. To house their security sensors, MarineGuard required a low volume batch of custom electronics enclosures that can be ordered on demand and adapted each time to their customer’s needs.

See case study
Fully assembled 3D printed MIDI splitter enclosure in use with cables connected, showcasing functional custom PCB housing

Tindie’s products are usually PCB boards for DIY projects and therefore do not come as a final consumer electronic product with casing. Starting with just the PCB itself, we reverse-engineered the board and designed a custom case for a perfect fit. The enclosure had to be rugged enough for bands to take on tour and be thrown about during stage installation and de-installation.

See case study
Raspberry Pi securely mounted in a black 3D printed case with brass threaded inserts for precision electronics housing Set of white and black 3D printed Raspberry Pi cases featuring embedded brass threaded inserts for durable mounting. Coursetrack SLS PA12 in as printed white

Key benefits of 3D printed production for custom PCB enclosures

Open white 3D printed Raspberry Pi Zero enclosure showing custom fit and accessibility for electronic prototyping

No initial investment is required for 3D Printing as there is no need for injection mould tooling or CNC programming. Our unit price is the only price you pay with some volume discounts.

3D printed Xbox controller housing using durable black nylon for custom gaming electronics enclosures.

Receive parts in as little as 2 days using our express service. This is a significant advantage over IM where it can take many weeks to receive parts.

3D printed MIDI splitter enclosure with internal ribbing and screw mount points designed for electronics assembly

Update designs after manufacturing has begun for no additional fee. Use 3D printing to launch your product earlier in development. Continue developing while customers are giving real world feedback.

Custom PCB enclosure FAQ

How can I order a custom PCB enclosure?

Before we can manufacture your custom PCB enclosure, first you will need a 3D file of the design. For 3D printing, we require files as .STL or .OBJ files.

If you don’t have a 3D file
We offer CAD Design services to generate high-quality models optimized for 3D printed manufacture.

If you already have 3D Files
If you have 3D files already, you can order online using the ‘Instant Quote’ tool on our website. Upload your 3D files, select a material and instantly order your prints.

What is a PCB enclosure?

PCB enclosures are the plastic cases manufactured to hold and protect electronic components when using a device. As circuit boards are usually custom-made for each product, a custom-designed enclosure is required.

Is there any tooling or start-up costs for 3D printing custom cases?

When manufacturing your enclosure using 3D people, the only cost you pay is the unit cost. There are no start-up, tooling or other hidden costs in our additive manufacturing service. In fact, by increasing the quantity of parts, you can take advantage of the volume price breaks as shown on the pricing information page.

Are 3D printed enclosures cheaper than injection moulding?

Often, additive manufacturing can be more cost-effective than using injection moulding for PCB enclosures. The part cost of a 3D printed enclosure is higher than IM, but due to no tooling costs, the price can be more economical for low to mid-volume parts production. Our customers make savings on quantities up to tens of thousands of parts, and better yet, the designs are not restricted to alterations through the production process.

Is there a minimum order quantity for 3D printed electronics enclosures?

No, we can 3D print your design from just one unit. As prototypes are produced on the same machines used for batch manufacturing, the final production run will be exact to the sample/prototype.

How can I design my case to be more affordable?

The best way to reduce costs in 3D printing is to minimise the overall volume of the part. The pricing for SLS is calculated by XYZ volume and therefore creating, slimmer, tighter-fitting components will reduce costs significantly. Other than this, if there are multiple parts in your order, you may be able to nest the elements within the casing to reduce costs further. Please see the Guide to 3D nesting.

What materials and finishes are available for the cases?

We recommend PA12 Nylon (SLS) or PA12 Nylon (MJF) for custom electronics enclosures as it is a robust and versatile plastic. The material has several finishes that can be applied for a premium quality final product.