Finish: Vibro Polishing Service

This service is ideal for smoothing the surface of SLS and MJF 3D Printed parts.

This service is ideal for smoothing the surface of SLS and MJF 3D Printed parts.

Vibro polishing is a finishing process that smooths the surface of 3D printed components by compacting the top surface. To order 3D printed parts with a vibro polish finish, upload your 3D files through our instant quote portal, choose MJF or SLS technology with PA12 Nylon material and select Vibro-Polishing finish.

PA12 Nylon SLS As printed finish PA12 Nylon SLS vibro polished finish

Vibro-polishing Natural White SLS parts removes the grainy surface texture resulting in a smoother finish that is soft to the touch. The polished surface finish is comparable to an injection moulded part.

MJF PA12 As printed finish MJF PA12 Vibro Polish finish

Vibro-polishing Natural Grey MJF parts removes the grainy surface texture, resulting in a soft finish to the touch. The polished grey finish is visually uneven but produces an excellent surface for painting.

SLS PA12 Black Dye As printed finish SLS PA12 Black Dye Vibro Polish finish

Polished white SLS parts can be dyed black. The finish is more scratch resistant then un-polished black however the colouring can appear slightly mottled.

MJF PA12 Black Dye As printed finish MJF PA12 Black Dye Vibro Polish finish

Satin Black Vibro Polish MJF parts are entirely black and have a smooth surface finish. These parts benefit from improved properties, including dirt and scratch resistance.

SLS PA12 Vibro Polished part in Orange SLS PA12 Vibro Polished part in Blue SLS PA12 Vibro Polished part in Red SLS PA12 Vibro Polished part in Grey

Why use vibratory polishing?

Vibro polishing is ideal for powder bed 3D printed parts that require a smooth surface finish. As printed, SLS and MJF components have a slightly grainy surface. The polished finish is more dirt-resistant and feels closer to an injection moulded part. This makes vibro polishing attractive for end-use components

PROS

CONS

+ Smooth surface finish – Extra lead time required
+ Increased dirt resistance – Not suitable for delicate features
+ Appear less like 3D Printed parts – Can’t smooth small indented surface details
+ Less time for painting – Softens sharp edges and corners
+ Complimentary Service – Reduces parts external dimensions

Vibro polishing parts

Vibro polishing softens sharp edges on SLS or MJF prints, typically rounding them to a radius of around 0.2 mm depending on part geometry. It also compacts surfaces, slightly reducing outer dimensions by approximately 0.1 mm.

Diagram showing how vibro polishing rounds the edge of components
Diagram showing how vibro polishing changes the outer dimensions

Vibro polishing guidelines

Use this guide to check your parts are suitable for vibro polishing. The information below is a guide based on our experience, your results may vary.
See the full design guide

Illustration of part size limitations for 3D printing within build volume constraints

Part size

  • Min: 16cm3
  • Max: 200x180x180 mm
  • Min: 16cm3
  • Max: 200x180x180 mm

Parts exceeding or falling below the specified limits are incompatible with our equipment and cannot be produced effectively.

engraved details design guide icon

Engraved details

  • Min: Depth 0.4mm
  • Min: Depth 0.4mm

Imprinted or recessed features must be at least 0.4mm in width and depth for clarity. Those narrower than ~5mm won’t be polished, as the polishing media cannot reach inside.

Design rule for maintaining minimum edge wall thickness to ensure print reliability and part strength

Edge thickness

  • Min: 1.5mm
  • Min: 1.5mm

To prevent damage during manufacturing, avoid designs with edges that taper to zero thickness. Thin edges are prone to damage; it’s recommended to blunt these tapered edges to a minimum thickness of 1.5mm.

Design guide illustrating minimum wall thickness requirements for structural integrity in 3D printed parts

Wall thickness

  • Min: 1.5mm
  • Min: 1.5mm

Wall thicknesses below 1.5mm may break in the polishing process. Thick walls may be hollowed out to avoid deformation during manufacturing, leaving the internal spaces full of unsintered PA12 Nylon powder.

Use this guide to check your parts are suitable for vibro polishing. The information below is a guide based on our experience, your results may vary.
See the full design guide

Part size

  • Min: 16cm3
  • Max: 200x180x180 mm
Illustration of part size limitations for 3D printing within build volume constraints

Parts exceeding or falling below the specified limits are incompatible with our equipment and cannot be produced effectively.

Engraved details

  • Min: Depth 0.4mm
engraved details design guide icon

Imprinted or recessed features must be at least 0.4mm in width and depth for clarity. Those narrower than ~5mm won’t be polished, as the polishing media cannot reach inside.

Edge thickness

  • Min: 1.5mm
Design rule for maintaining minimum edge wall thickness to ensure print reliability and part strength

To prevent damage during manufacturing, avoid designs with edges that taper to zero thickness. Thin edges are prone to damage; it’s recommended to blunt these tapered edges to a minimum thickness of 1.5mm.

Wall thickness

  • Min: 1.5mm
Design guide illustrating minimum wall thickness requirements for structural integrity in 3D printed parts

Wall thicknesses below 1.5mm may break in the polishing process. Thick walls may be hollowed out to avoid deformation during manufacturing, leaving the internal spaces full of unsintered PA12 Nylon powder.

Vibro polishing FAQ

How Do I Order the Vibro-Polishing Service?

To order your 3D printed parts with a vibro-polish finish, simply upload your 3D files through our Online Quote Tool. From there, choose either PA12 Nylon (SLS) or PA12 Nylon (MJF) material and select a finish with vibro-polishing.

What Materials are Suitable for a Vibro-Polish Finish?

We offer our vibro-polishing service for both PA12 Nylon (SLS) and PA12 Nylon (MJF) materials. The vibro-polish finish can be used in conjunction with other finishes, such as Satin Black Dye.

How Much Does the Vibratory Polishing Service Cost?

Our vibro-polishing service is free of charge. We believe in the quality of our work, and we think our parts look even better with a vibro-polished finish.

What's the Lead Time for the Vibro-Polishing Service?

Vibro-polishing 3D printed parts adds one working day to the production time of your order. For high-quantity batch production runs, more lead time may be required.

Does Vibro-Polishing Give a High-Gloss Finish?

Our vibro-polishing process will not yield a high-gloss finish but will produce a smooth, satin-like finish that enhances the appearance of your PA12 Nylon 3D printed parts. Vibro-polishing does not make 3D prints with a shiny surface finish.

Is There a Maximum Part Size for Vibro-Polishing?

Yes, the maximum part size that we can polish is 180 x 120 x 120 mm. Parts larger than this cannot be polished as they won’t fit in our vibratory polisher.

How Can I Check If My Parts Will Be Damaged in the Polisher?

There’s no set way to determine if your parts will be damaged, as it depends on various geometries. Features that commonly cause problems include:

  • Thin or sharp points
  • Thin edges
  • Thin mesh structures
  • Delicate details, such as parts held together by a small contact area

We use our experience to determine if your parts are suitable for polishing. If we believe they are likely to be damaged, we won’t proceed with the polishing.

Can I Polish Just One Surface of My Model, Leaving Other Surfaces Unpolished?

No, the polishing process involves placing the parts into a machine where they are surrounded by polishing media, affecting all surfaces. It’s not possible to mask off specific areas.